Glass Bowl Chopper: Solving Shipping Breakage with Drop-Test Packaging

Case Details

stick blender with chopper

The Challenge: The client preferred a hygienic glass bowl for their food chopper but faced a 5% breakage rate during shipping with their previous supplier. This was eating into their margins.

Our Solution:

  • Product: 2.0L Glass Bowl Food Chopper with 4 bi-level blades.

  • Packaging Engineering: We redesigned the packaging using reinforced EPE foam (Pearl Cotton) instead of standard Styrofoam. We designed a “floating” buffer structure inside the gift box.

  • Validation: Conducted ISTA 1A drop tests from 1 meter height on all sides.

The Result: Breakage rate dropped to near 0%. The client saved significant costs on returns and replacements.

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